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Ce Proved Powder Coating Production Line
Ce Proved Powder Coating Production Line 1. Mixers: 1.1 Automatic Container MixerAutomatic container mixer is working wi
Basic Info.
| Model NO. | Topsun |
| HS Code | 8474 |
| Production Capacity | 5 Sets/Month |
Product Description
Ce Proved Powder Coating Production Line1. Mixers:
1.1 Automatic Container MixerAutomatic container mixer is working with continuous material trolleys, the container fills the materials and lifted up and connnected tightly with mixing head automatically. The mixing head tilts together with the containers, and then obtain the homogeneous mixing result, after finishing mixing as per setting time, and return to original position, the whole process will be controlled by PLC
Main Features:
Several detachable containers for circular operationHigh efficiencyAdopting PLC to realize automationHomogenized mixtureNo curing granuleConvenient for cleaning and maintenanceSafe and relaiable operation
Technical Data:
| Model | Volume (L) | Output (kg/tank) | Mixing Motor (kw) | Tilting Motor (kw) | Crushing Motor (kw) | Mixing Time (min) | Control Mode | Overall Dimensions (MM) |
| FHJ-15 | 15 | 8 | 1.5 | 5-10 | PLC | 750*480*950 | ||
| FHJ-120 | 120 | 60 | 5.5 | 0.2 | 5-10 | PLC | 1800*1800*1950 | |
| FHJ-150 | 150 | 70 | 5.5 | 0.37 | 2.2 | 5-10 | PLC | 2150*1100*2300 |
| FHJ-300 | 300 | 150 | 15 | 3 | 2.2 | 5-10 | PLC | 2150*1100*2300 |
| FHJ-600 | 600 | 300 | 22 | 4 | 4 | 5-10 | PLC | 2650*1250*2700 |
| FHJ-1000 | 1000 | 500 | 30 | 4 | 4 | 5-10 | PLC | 2900*1550*3100 |
| FHJ-2000 | 2000 | 1000 | 45 | 5.5 | 5.5 | 5-10 | PLC | 3500*2350*3650 |
1.2 High Speed Pre-Mixer:
Features:
High efficiency & easy operationEasy color changing, safe cleaningCombined mixing & crushing as oneMixing time preseting, short & homogeneousExcellent sealing, powder leaking freeVertical or horizontal type as optional
Technical Data:
| Model | Volume (L) | Mixing Motor (kw) | Crushing Motor (kw) | Mixing Time (min) | Overall Dimensions (mm) |
| GHJ-20 | 20 | 0.55 | 0.37 | 3-5 | 700*500*800 |
| GHJ-100 | 100 | 3 | 1.5 | 3-5 | 1000*600*900 |
| GHJ-200 | 200 | 5.5 | 3 | 3-5 | 1500*900*1400 |
| GHJ-300 | 300 | 7.5 | 4 | 3-6 | 1800*900*1400 |
| GHJ-500 | 500 | 15 | 5.5 | 4-6 | 1800*1300*1800 |
| GHJ-800 | 800 | 18.5 | 7.5 | 4-6 | 1900*1300*2000 |
| GHJ-1000 | 1000 | 22 | 7.5 | 4-6 | 2300*1400*2000 |
1.3 Double Cone Mixer:
This twin-cone mixer is composed of a rotating container with two cones and two stirrers. This machine is applicable for powder coating, pharmaceutical, chemical, foodstuff, dyestuff, and other multi-compound materials. It has remarkable effect in mixing powders and particles with relatively good fluidity. Its barrel is made of stainless steel, which is polished both inside and outside, featuring beautiful appearance and easy operation.
Technical Data:
| Model | Volume (L) | Output (kg/tank) | Rotating Motor (kw) | Mixing Motor (kw) | Mixing Time (min) | Overall Dimensions (mm) |
| SXH-100 | 300 | 150 | 1.5 | 1.5 | 0-30 | 1760*830*2030 |
| SXH-200 | 400 | 200 | 1.5 | 1.5 | 0-30 | 1830*830*2150 |
| SXH-300 | 600 | 300 | 2.2 | 1.5 | 0-30 | 1980*1000*2275 |
| SXH-500 | 1000 | 500 | 4 | 4 | 1-30 | 2630*1140*2620 |
| SXH-1000 | 2000 | 1000 | 5.5 | 5.5 | 0-30 | 3060*1440*2860 |
| SXH-1500 | 3000 | 1500 | 7.5 | 7.5 | 0-30 | 3700*2000*2970 |
| SXH-2000 | 4000 | 2000 | 8.5 | 8.5 | 0-30 | 3800*2500*3500 |
2. Twin-Screw Extruder2.1 High torque & High Speed Rotation Twin-Screw Extruder:
Main Features:
*Full Gearbox from professional OEM maker, low noise, durable longevity*High screw speed, high shearing, quick discharge*Independent lube oil cooling system design*Torque limiter to protect the drive train*Suitable for reclaim powder, special powder production*Split design of barrel and liner inserts for easy cleaning and maintainence*Top & Side feeding options*Other features same as conventional type extruder
Technical Parameters:
| Model | Capacity (kg/h) | Screw Diameter (mm) | Screw Length (mm) | Screw Speed (r/min) | Main Motor (kw) | Feeder Motor (kw) | Heating Power (kw) | Overall Dimensions (mm) |
| TSX-40 | 80-260 | 40 | 16D | 0-800 | 11/15/18.5 | 0.55 | 8 | 1850*700*1750 |
| TSX-52 | 150-450 | 52 | 16D | 0-800 | 22/30/37 | 0.75 | 10 | 2700*900*2200 |
| TSX-65 | 400-1000 | 65 | 16D | 0-800 | 45/55/75 | 1.1 | 12 | 2900*1000*2400 |
| TSX-75 | 800-1200 | 75 | 16D | 0-800 | 75/90 | 1.5 | 16 | 3100*1200*2500 |
| TSX-85 | 1200-1800 | 85 | 16D | 0-800 | 90/110 | 2.2 | 20 | 3700*1500*2900 |
2.2 Conventional Type Co-Rotation Parallel Twin Screw Extruder
Features:
*Strong shearing, easy cleaning*Accurate auto temperature control, high cooling & heating exchagne*Hinged clamshell type barrel opening, segmented liners for easy replacing and cost saving*Feeder easy assembly & disassembly, inner structure to avoid agglomeration*Configurable screw applied for defferent powder formulas*Screw and barrel adopt special materials like Cr12MoV, CPM, etc., high wearing resisting*Quite gearbox with low noise dB level*Torque limiter to protect the drive train*Low energy consumption
Technical Parameters:
| Model | Capacity (kg/h) | Screw Diameter (mm) | Screw Length | Screw Speed (r/min) | Main Motor (kw) | Feeder Motor (kw) | Heating Power (kw) | Overall Dimensions (mm) |
| SLJ-40 | 80-220 | 40 | 16D | 0-500 | 11/15/18.5 | 0.55 | 4 | 1800*600*1700 |
| SLJ-50 | 150-300 | 50 | 16D | 0-500 | 22/30 | 0.75 | 8 | 2600*700*2000 |
| SLJ-55 | 300-400 | 55 | 16D | 0-500 | 30/37 | 0.75 | 8 | 2700*900*2300 |
| SLJ-60 | 400-600 | 60 | 16D | 0-500 | 45 | 1.1 | 12 | 2750*1000*2350 |
| SLJ-75 | 600-800 | 75 | 16D | 0-500 | 55 | 1.5 | 12 | 2900*1100*2400 |
| SLJ-80 | 800-1200 | 80 | 16D | 0-500 | 75/90 | 2.2 | 20 | 3700*800*2800 |
2.3 Lab Type Extruder
Technical Parameters:
| Model | Capacity (kg/h) | Screw Diameter (mm) | Screw Length | Screw Speed (r/min) | Main Motor (kw) | Feeder Motor (kw) | Heating Power (kw) | Overall Dimensions (mm) |
| TSX-20 | 0.2-10 | 22 | 16D | 0-600 | 2.2-4 | 0.1 | 2 | 1600*300*850 |
| SLJ-30 | 1-30 | 30 | 16D | 0-500 | 3-5.5 | 0.18 | 3.2 | 1430*550*1300 |
| SLJ-32 | 40-80 | 32 | 16D | 0-500 | 7.5/11 | 0.25 | 3.2 | 1600*500*1500 |
3 Cooling Belt
3.1 Water Cooled Cooling Belt with Flaker:
Features:
Consistent quality imported steel beltBottom cooling water spraying system, installed heating and cooling deviceEquipped with guide device to avoid deformingBetter cooling result, higher efficient productivityFew maintenance and easy cleaningChips thickness and roller speed adjustableCrusher with finger pin and teeth typeMinimized cross contamination, simple operation
Technical Parameters:
| Model | Roller Dia. (mm) | Belt Width (mm) | Belt Length (mm) | Drive Motor (kw) | Capacity (kg/h) | Cooling Mode | Overall Dimensions (mm) |
| GDY-406 | 220 | 600 | 4000 | 1.5 | 200-400 | Cooled Water | 4000*750*1600 |
| GDY-508 | 325 | 800 | 5000 | 3 | 400-500 | Cooled Water | 5000*900*1800 |
| GDY-510 | 325 | 1000 | 5000 | 3 | 500-700 | Cooled Water | 5000*1100*1900 |
| GDY-610 | 440 | 1000 | 6000 | 4 | 600-800 | Cooled Water | 6000*1100*1900 |
| GDY-612 | 440 | 1200 | 6000 | 4 | 700-900 | Cooled Water | 6000*1400*1900 |
| GDY-712 | 600 | 1000 | 7000 | 5.5 | 900-1200 | Cooled Water | 7000*1400*2000 |
3.2 Air Cooled Type Caterpillar Cooling Belt with Flaker:
Features:
Stainless steel made caterpillar, air coolingFlake chips thichness and conveying speed adjustableReasonable design for cooling rollers inside, professional surface treatment to avoid water leaking and rustInstalled with simplified air conditioning deviceSafe operation, like emergency button, clockwise and counter-clockwise rotation.
Technical Parameters:
| Model | Roller Dia. (mm) | Belt Width (mm) | Belt Length (mm) | Drive Motor (kw) | Blower Motor (kw) | Capacity (kg/h) | Cooling Mode | Overall Dimensions (mm) |
| JFY-204 | 160/160 | 400 | 2000 | 0.55 | 200-400 | 30-100 | Chilled Water&Air | 2000*450*900 |
| JFY-406 | 160/220 | 600 | 4000 | 0.75 | 400-500 | 100-220 | Chilled Water&Air | 4000*850*950 |
| JFY-508 | 180/325 | 700 | 5000 | 0.75 | 500-700 | 220-400 | Chilled Water&Air | 5000*1050*1200 |
| JFY-510 | 180/325 | 800 | 5000 | 1.1 | 600-800 | 400-500 | Chilled Water&Air | 5000*1150*1200 |
| JFY-610 | 180/325 | 800 | 6000 | 1.1 | 700-900 | 500-700 | Chilled Water&Air | 6000*1150*1200 |
| JFY-710 | 180/325 | 1000 | 6000 | 1.5 | 900-1200 | 600-900 | Chilled Water&Air | 7000*1250*1450 |
| JFY-812 | 180/325 | 1000 | 7000 | 2.2 | 900-1200 | 900-1200 | Chilled Water&Air | 8000*1650*1600 |
3.3 PU Type Air Cooled Cooling Belt
Features:
Adjustable thichness and roller speedAir cooled to avoid cross contaminationRoller and crusher equipped with overload protection
High efficienciesOne piece PU belt to faciliate easy cleaning and maintenanceCompact design for limited space
Technical Parameters:
| Model | Roll Dia. (mm) | Band Width (mm) | Band Length (mm) | Motor Power (kw) | Throughput (kg/h) | Dimensions (mm) |
| PFY-104 | 156 | 400 | 1000 | 1.1 | 50 | 1000*870*1050 |
| PFY-206 | 220 | 600 | 2000 | 1.1 | 150 | 2000*1150*1100 |
| PFY-208 | 445 | 800 | 2000 | 2.2 | 300 | 2000*1100*1100 |
| PFY-210 | 445 | 1000 | 2000 | 2.2 | 500 | 2000*1300*1100 |
| PFY-310 | 622 | 1000 | 3000 | 2.2 | 800 | 2000*1300*1200 |
4 ACM (Air Classifier Mill) Grinding System
Features:
Safety in accordance with EU explosion resistant standard ATEX/PSR11Low noise design (from mill to fan system)Particle size distribution adjustable on requestMill body temperature and air intake volume monitoringRotary sieve with unique design and durable for mesh wear issueWhole grinding system designed for powder dust freeFinished powder products with more than 98 percentHigh output, easy operation cleaning and maintenanceTechnical Parameters:
| Model | Mill Motor kw | Rotor rpm | Classifier Motor | Classifier rpm | Fan kw | Air cbm/h | Capacity kg/h | Overall dimensions mm |
| ACM-02 | 2.2 | 12000 | 0.37 | 0-3000 | 3 | 350 | 2-30 | 1430*550*1300 |
| ACM-05 | 4 | 11000 | 0.75 | 0-3000 | 4 | 800 | 30-80 | 2100*1000*2150 |
| ACM-10 | 7.5 | 7000 | 1.5 | 0-3000 | 11 | 2500 | 100-260 | 6200*1250*3200 |
| ACM-15 | 11 | 7000 | 1.5 | 0-3000 | 15 | 3000 | 200-350 | 6500*1300*3300 |
| ACM-20 | 15 | 6600 | 2.2 | 0-3000 | 22 | 3500 | 300-400 | 7500*1300*3600 |
| ACM-30 | 22 | 5500 | 3 | 0-3000 | 30 | 4500 | 400-550 | 7900*1500*3600 |
| ACM-40 | 30 | 4600 | 5.5 | 0-3000 | 37 | 5500 | 600-800 | 8000*1700*3600 |
| ACM-50 | 37 | 4000 | 7.5 | 0-3000 | 45 | 6500 | 1000-1200 | 9000*1900*3900 |
| ACM-60 | 45 | 3500 | 7.5 | 0-3000 | 55 | 8000 | 1200-1600 | 9000*2000*4000 |
5. Company:
Dongsun is a leading manufacturer in China of Powder Coating Production Equipments, i.e. Mixers, Extruders, Cooling Belt and Air Classifier Mill. We inherit 30 years of experiences in this industry and have exported to nearly 30 countries and regions in the past 10 years, and win widely good reputations.We passed CE certification approval and ATEX explosion resistant test, etc. international standards, we do know how to meet the diversified and customized made requests of our customers.Our everlasting business philosophy: consistant quality, effective communication, responsible service.
6. Why choosing us?
Our boss has worked in this industry for more than 13 years.Our vice GM has worked in this industry for more than 20 years. Our technical manager has worked in this industry for more than 7 years. Our production manager has worked in this industry for more than 8 years. We have an excellent team. We are experienced, excellent, friendly and responsible, with a view to long term cooperation.